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CGTech VERICUT software is used to simulate CNC machining in order to detect errors, potential collisions, or areas of inefficiency. VERICUT enables NC programmers to correct errors before the program is ever loaded on the CNC machine, thereby eliminating manual prove-outs. VERICUT also optimizes NC program cutting speeds for more efficient machining.
VERICUT is a 3D solids-based software program that interactively simulates the material removal process of an NC program. The program depicts multi-axis milling/drilling as well as multi-axis turning and combination mill/turn machining. It enables you to verify the accuracy and quality of your NC program. Inefficient motion or programming errors that could potentially ruin a part, damage the fixture, or break the cutting tool can be corrected before the program is run on an CNC machine tool.
FEED RATE OPTIMIZATION
VERICUT is equipped with NC program optimization capabilities. Based on initial programmed feed rates, VERICUT automatically determines the optimum safe feed rate for each cut. Cycle time can be reduced significantly. Optimized feed rates also result in longer cutting tool life, fewer broken cutting tools and scrapped parts, better quality parts due to minimized cutter deflection, and a better finish on part surfaces and edges due to constant tool pressure.
CNC MACHINE SIMULATION
VERICUT shows material removal at the workpiece level, but can also simulate entire machine tools as they appear on a shop floor. Machine Simulation detects collisions and near-misses between all machine tool components such as axis slides, heads, turrets, rotary tables, spindles, tool changers, fixtures, work pieces, cutting tools, and other user-defined objects. A user can set up near-miss zones around the components to check for close calls, and detect over-travel errors.
Save Time: Reduce or eliminate prove-outs and save machine tool, operator, and part programming time – all of which decrease time-to-market.
Increase Quality: Verify dimensional accuracy and optimize tool paths for better finishes on surfaces and edges.
Save Money: Reduce or eliminate the cost of machine tool crashes, rework, scrapped parts, and damaged tooling, fixtures, and clamps.
Increase Productivity: Reduce machining times and interrupt production less frequently.
Build Confidence: Test part programs on a computer so they run right the first time and operators don’t need to keep one hand on the “emergency stop” button.
Conserve Resources: Reduce machine tool wear. Reduce cutting tool wear so cutting tools can be used longer before needing to be reground or replaced..
Improve Safety & Training: Train programmers, operators, and students without using machine tool time or risking a dangerous, costly collision.
Improve Documentation: Enable operators and managers to preview all machining operations.